ACS580-01-169A-4 3ABD00045438-D ABB LV AC General Purpose Wall-mounted Drive

Product Overview

The ACS580-01-169A-4 is a wall-mounted standard drive product in ABB Group's ACS580 series of general-purpose frequency converters, designed specifically for speed control of three-phase AC asynchronous and synchronous motors in industrial applications. This model has a rated output current of 169A, is compatible with 400V voltage levels, and covers a power range typical of 75kW to 90kW applications. It perfectly balances high-performance vector control technology with plug-and-play convenience, making it an ideal drive choice for general mechanical loads such as fans, pumps, compressors, and conveyors. As a core member of ABB's All-compatible drive family, the ACS580-01-169A-4 sets an industry benchmark in hardware compatibility, software functionality completeness, and lifecycle cost optimization.

Core Technical Parameters and Specifications

Electrical Parameters

| Parameter Item | Technical Specifications |

| **Product Model** | ACS580-01-169A-4 | Wall-mounted installation, built-in DC reactor |

| **Rated Voltage** | 380-415V AC | Three-phase AC input, ±10% voltage fluctuation tolerance |

| **Rated Current** | 169A | Continuous output capability at 40°C ambient temperature |

| **Rated Power** | 75kW (heavy load) / 90kW (light load) | Dual power mode adaptive |

| **Overload Capacity** | 150% rated current, continuous for 60 seconds | Allowed once every 10 minutes |

| **Output Frequency** | 0-500Hz | High-precision frequency adjustment range |

| **Switching Frequency** | 1-12kHz adjustable | Default 4kHz, balancing noise and efficiency |

| **Efficiency Class** | >98% | Meets IE2 energy efficiency standard |

| **Protection Class** | IP20/IP21 (with options) | Standard IP20, IP21 kit optional |

Hardware Configuration
- **Built-in Components**: DC reactor, EMC filter (C3 rating), brake chopper (standard)
- **Cooling Method**: Forced air cooling, removable fan module
- **Terminal Blocks**: Crimp terminals, supports cables up to 240mm²
- **Control Panel**: ASSIST Chinese assistant control panel with guided menu

Main Features
1. Intelligent Vector Control Technology
The ACS580-01-169A-4 adopts ABB's fifth-generation DTC (Direct Torque Control) core algorithm to achieve:

**Zero-speed full torque output**: Outputs 200% of rated torque at 0.5Hz, ensuring heavy-load starting capability

**Dynamic Response Time**: Torque response <5ms, speed accuracy ±0.5% of rated speed

**Multi-motor Support**: Simultaneously supports asynchronous motors, permanent magnet synchronous motors, and IE5 ultra-high-efficiency synchronous reluctance motors

2. Built-in Application Macro Programs

15 pre-installed typical application macros, including:

- **Fan and Pump Macro**: Built-in PID controller, sleep/wake-up function, multi-pump switching logic

- **Compressor Macro**: Pressure/flow dual closed-loop control, anti-surge protection

- **Conveyor Belt Macro**: Torque memory, belt breakage detection, multi-speed control

- **Lift Macro**: Torque verification, mechanical brake sequence control (requires safety expansion)

3. Energy Efficiency Management Functions

- **ECO Energy Saving Mode**: Automatically optimizes magnetic flux, reducing energy consumption by 20% under light load

- **Energy Monitoring**: Real-time display of kWh, CO₂ emission reduction, and operating costs

- **Pump Cleaning Function**: Periodic reverse rotation prevents impeller scaling and extends equipment life

4. Network Communication Capabilities
Standard configuration includes dual Modbus RTU interfaces; optional configurations include:

- **Ethernet/IP**, **Profinet IO**, **EtherCAT** industrial Ethernet protocol

- **BACnet MS/TP**, **LONWORKS** building automation protocol

- Supports cloud connectivity and integration with the ABB Ability™ digital service platform.

Typical Application Areas: Heating, Ventilation and Air Conditioning (HVAC)
In central air conditioning systems of large commercial buildings, the ACS580-01-169A-4 drives cooling water pumps, chilled water pumps, and cooling tower fans. Through a built-in PID controller, it achieves constant pressure difference or constant temperature difference control. Combined with a sleep/wake-up function, the overall energy saving rate reaches 30-50%. Its low harmonic design (built-in DC reactor THDi < 45%) meets the power quality requirements of public buildings.

Water Treatment Industry

Wastewater Treatment Plant Booster Pumps and Aeration Blowers Applications:

- **Multi-Pump Control:** A single frequency converter can poll and control up to three pumps of equal power, achieving redundancy and load balancing.

- **Anti-Clogging Algorithm:** Detects current waveforms to identify blockages and automatically reverses to clear them.

- **Humid Environment Adaptability:** Circuit board with conformal coating, allowing stable operation in 95% humidity environments.Material Conveying

Long-Distance Belt Conveyor Drives in Coal Mines and Ports:

- **Soft Start Characteristics:** S-curve acceleration and deceleration reduce mechanical shock.

- **Torque Limiting:** Prevents overload from breaking the conveyor belt.

- **Multi-Machine Synchronization:** Master-slave control via fiber optic link, power balancing accuracy ±2%.Food and Beverage

Bottling Machines and Conveyor Line Drives:

- **Hygienic Design:** IP21 protection option, stainless steel fan cover optional.

- **Precise Positioning:** Positioning accuracy ±1mm with incremental encoder.

- **Quick Changeover:** Supports 15 sets of parameter storage, recipe changeover time <1 second.

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